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Knit composite refers to the whole process of dyeing yarn to fully knitted readymade items that are ready for shipment to the consumer. A knit composite factory involves several stages and operations, such as yarn dyeing, knitting, fabric dyeing, washing, printing, embroidery, garment manufacture, and so on. This article has provided a complete list of the machinery used in a knit composite manufacturing.
In the textile business, a knit composite plant has the following process sections:
Before the fabric production step, the yarns are coloured in yarn dyeing. Yarn dyeing can take place in hanks or in packages. Package dyeing is a dyeing technique in which yarns are coiled on perforated cones and put in a dye tank. The dye solution is then alternately pumped inside and outside.
Knit textiles may be stretched to a higher extent than woven fabrics. Weft knits (including plain, rib, purl, pattern, and double knits) and warp knits (including tricot, raschel, and milanese) are the two primary forms of knits.
Knit dyeing is a method of coloring knitted materials. Knitted textiles are dyed using either the exhaust method or a batch-wise approach. Knit dyeing is quite similar to yarn dyeing, although there are significant differences in quality measurement.
The technique of adding natural colors to textiles and materials is known as dyeing finishing. Red, yellow, and blue are the main colors. Finishing dyeing may be done in a variety of methods, including natural dying and artificial dying. The most prevalent method of finishing is dyeing.
Garment washing is the technique that is utilized to change the appearance, size, viewpoint, comfort capabilities, and fashion of clothing. It is mostly used on denim and other clothing. A garment is given a profitable economical and glossy look throughout the washing procedure.
An all over print (also known as all-over-print) in streetwear fashion is a print made of a design that is repeated across the whole surface of a garment. The artwork appears on both the front and back of the card. Such prints are frequently screen printed.
Screen printing is the method of using ink, a mesh screen, and a squeegee to transfer a stenciled image on a flat surface. Although paper and cloth are the most common substrates for screen printing, metal, plastic, glass, and wood can also be printed on.
The embroidery area of the clothing manufacturing business is one of the most essential. It is one of the unique duties completed in accordance with the buyer’s specifications. Historically, needlework was done by hand. However, it is currently done using a computerized process.
In general, cutting is the process of dividing (sectioning, bending, slicing) a spread into garment sections that are the precise size and shape of the pattern pieces on a marker.
Sewing is the connection of several elements of the cut pieces. There are several operators at this workplace who do a single operation. All of these factors influence which pieces of the garment may be stitched at that station.
Finishing is the final procedure of preparing packaged clothing for sale. As a result, it is one of the most crucial stages in the entire garment production process. In the garment business, the finishing division is responsible for garment cleaning, checking, final inspection, pressing, packing, and so on.
Steam, electric power, water, compressed air, gasoline, sewage, refrigeration, hydraulic fluid, CIP (clean in place) chemicals, and nitrogen or carbon dioxide are examples of common utilities.
In the textile business, dyeing refers to the process of changing textile material physically or chemically so that it appears fairly uniformly colored. There are three types of dyeing machines used in wet processing technologies based on textile materials: fiber dyeing machines, yarn dyeing machines, and fabric dyeing machines.
Knitting is the method of producing textiles from a sequence of linked loops of yarn in a weft or warp direction. The knitting process is divided into two parts: warp knitting and weft knitting.
One method of dyeing is printing. Printing is the process of using numerous colors to create a specific design on textile items. Printing on textile items is often done in a dry state. All overprinting, screen printing, transfer printing, photographic printing, and other popular printing processes are included here.
The machines listed below were utilized in the all-over printing division of a knit composite factory:
The machinery listed below have been utilized in the screen printing part of a knit composite factory:
Embroidery is a type of craft that involves embellishing cloth or other materials with a needle and thread or yarn. It may also absorb additional materials like as beads, pearls, and sequins. Embroidery is most typically seen on dress shirts, jeans, hats, stockings, and other similar items. Whitework embroidery, candlewick embroidery, cross-stitch embroidery, pulled thread embroidery, hereby embroidery, and other styles of embroidery are employed in clothes.
There is also a cutting, stitching, and finishing portion, as with the woven clothes manufacturing division. All of the machinery names utilized in the fabric cutting and sewing department of the clothing manufacturing facility are listed here.
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